03 9799 2291 Mon - Fri 8am - 5pm 367-373 S Gippsland Hwy, Dandenong South VIC 3175
Pallet Racking
Specialists Since 1991
Full Service Solutions
Supply, Install and Support
Racking Audits
Racking Inspections
GET A QUOTE

Maximising Warehouse Efficiency: A Comprehensive Guide to AS/RS Systems

Automation is transforming warehousing. Automated Storage and Retrieval Systems (AS/RS) are leading the way. These systems reduce costs, save space, and improve productivity. In this guide, we explore how AS/RS can help warehouses achieve their efficiency goals.

What is an AS/RS System?

AS/RS automates the storage and retrieval of pallets. It includes technologies like stacker cranes and mother shuttles. These systems optimise operations by minimising manual handling.

Key Benefits of AS/RS Systems

  • Increased Throughput: AS/RS speeds up storage and retrieval cycles.
  • Space Optimisation: Vertical storage maximises warehouse capacity.
  • Cost Savings: Automation reduces labour costs and improves accuracy.

How AS/RS Systems Work

  1. Pallet Intake: Pallets enter the system via conveyors, where scanners check their alignment and condition.
  2. Storage Assignment: The Warehouse Management System (WMS) assigns each pallet a specific location.
  3. Storage and Retrieval: Stacker cranes or mother shuttles place pallets in designated spots and retrieve them as needed.
  4. Dispatch: Pallets are automatically moved to dispatch points, ready for distribution.

Industries Using AS/RS Systems

  • E-Commerce: Fast-paced operations require quick and accurate warehouse storage solutions.
  • Cold Storage: AS/RS operates in temperatures as low as -30°C.
  • Manufacturing: Integrated systems streamline production and inventory handling.

Key Technologies in AS/RS Systems

  • Stacker Cranes: Operate on fixed rails, ideal for vertical storage.
  • Mother Shuttles: Transfer pallets across multiple aisles for high-density storage.
  • WMS Integration: Ensures seamless communication between systems.

Choosing the Right AS/RS for Your Warehouse

When selecting an AS/RS, consider throughput requirements, space constraints, and the nature of the goods stored. Systems can be customised to fit both small and large operations.

Future of AS/RS in Warehouse Automation

Emerging trends like IoT integration and AI-powered analytics are making AS/RS systems even more efficient. Investing in AS/RS now prepares your warehouse for future demands.

AS/RS systems are transforming warehouses into efficient, automated hubs. By reducing costs and improving productivity, these systems are a must-have for businesses aiming to stay competitive.

About the author

Absolute Storage Introduction

Absolute Storage Systems Pty Ltd is Australia’s leading supplier of innovative storage systems for industrial and commercial businesses. From small office storage cabinets to huge computer-controlled storage and retrieval systems, Absolute Storage Systems has a custom solution for every business need.

Visit Our Showroom